Instructions for proper use of ECO Peripheral Polishing Wheels
ECO Peripheral Polishing Wheels are designed to take shape to the glass that you want to polish.
For this reason you must have a “raw” profile which has already been ground with a medium-grit polishing wheel or fine grain already with the profile that you want the wheel will take.
Normally the most used profile is trapezoidal or round-throat, made of good quality, without grooves or deformations to obtain the maximum of the polishing.
How to Get Everything in the shape of the polishing wheel.
All polishing wheels need a time to receive a shape.
ECO Peripheral Polishing Wheels are faster in this process, and most importantly does not require drilling for domestic water flow, because they work better and they are able to make a better finish.
They can be installed directly on the spindle and start the shaping process.
At this stage you can use parameters that will increase the consumption of the polishing wheel without incurring the irreversible breakage of the band and thus in the formation of small cavities on the polishing wheel profile, due to overheating of the materials that many times occur with the polishing BD type.
During the shaping tests, ECO Polishing wheels have passed without any stress, RPM rotation speed up to 4,500 rpm, pressure up to 15% of the glass profile 19 mm.
To speed up the training phase of ECO Polishing Wheels is recommended to reduce the feed rate up to 500 mm per minute.
This allows ECO Polishing Wheels to take the profile immediately.
In just 10 linear meters with a rotation of 4,500 rpm on a 19 mm glass, on ECO Polishing Wheel it creates the perfect silhouette.
With the BD type amount you will fail to get yourself this profile after just 30 meters and it is very difficult not to burn them because they create cavities that do not allow the polishing wheel to have an optimum gloss.
Optimizing ECO Polishing Wheels.
ECO Polishing Wheels get full performance adopting much lower parameters of rotation with respect to the polishing wheels BD type.
This allows you to give particular attention to energy saving and saving of the mechanical parts that, with BD types wear out more quickly saw the rotations of the high stress and pressures that are exerted on the car.
ECO Polishing Wheels reaches maximum performance, in terms of polished edge quality and durability, using these parameters:
- Rotation of 2,000 revolutions per second
- Pressure at 4%
- Speed d ‘progress 1,500 / 2,000 mm per minute.
(Parameters to be used on the 100 diameter wheels)
Using these parameters ECO Polishing Wheels diameters 100 along 1,400 linear meters.
These parameters can be incremented in parallel to increase the machining speed, always remembering that with the increase of the traveling speed, the pressure increases the delay and therefore must not exaggerate especially in curves.
ECO Polishing Wheels proper control of the use.
ECO Polishing Wheels does not require a strong pressure to perform a proper polishing, unlike the BD type.
BD types are often different from each other.
While within the same production lot often differ between them as pressure, the consequence is that the technician who uses must constantly search for the right setting.
This leads to constant “dead time” and to loss of productivity.
ECO Polishing Wheels is sufficient that the glass supports to create a glossy super polishing approaching brilliance as to polished by cerium oxide and as a finish to a polishing cup.
ECO Polishing Wheels, produces a “film” shining on the shaped profile of the polishing wheel which is reflected on the glass.
This crystallization of the material, obtained thanks to the process of industrial production, it stabilizes the yield in quality and durability of the polishing wheel.
The higher the brightness of the outline of ECO Polishing Wheels, the larger the glass glossy shine.
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